Water System
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Smart Agitation System – 85 Gallon PRO+
Automated Solventless Extraction System with Dual Ice Water Storage Tanks
Model: Smart Agitator 85G PRO+
Product Overview
The Smart Agitation System 85 Gallon PRO+ is a fully integrated, industrial-grade cold water extraction system designed for medium-scale solventless hash production. This advanced model includes dual 400-gallon iced water storage tanks with closed-loop recirculation, dual plate heat exchangers, and the 85-gallon Smart Agitator vessel as its core processing unit.
Built for efficiency, temperature stability, and repeatable results, the PRO+ configuration reduces labor, maintains optimal processing conditions, and enhances resin separation. It’s ideal for commercial operators scaling up output while maintaining award-winning quality.
✅ Key Features
- 85 Gallon Agitation Vessel (Working Volume):
Designed for optimal trichome separation with servo-driven paddle agitation and planetary gear reduction for torque stability and gentle mixing. - Dual 400-Gallon Iced Water Tanks:
Enables up to 800 gallons of chilled water on standby. Facilitates continuous water cycling between batches without temperature loss or downtime. - Dual Plate Heat Exchangers (10m² & 5m²):
Closed-loop chilling system ensures rapid thermal recovery and ice-less performance, supporting multiple consecutive washes. - Automated Process Control:
Includes programmable logic control for fill, agitation, settle, recirculate, drain, and batch removal—all accessible from an integrated HMI touchscreen. - Quick Batch Removal with CIP (Clean-in-Place):
Enhances hygiene, reduces cleaning time, and improves processing throughput. Perfect for facilities requiring strict cGMP or GMP adherence. - Advanced Tapered Paddle Design:
Draws top material downwards, promoting efficient trichome separation while minimizing agitation damage. Resin gently collects under the false bottom spherical filter plate. - 2” Gravity Drain Valve:
Maximizes delicacy and efficiency during resin discharge, preserving the integrity of high-grade hash. - Fully GMP-Compliant Construction:
Fabricated using 316L stainless steel with TIG-welded seams and polyurethane insulation. All wetted surfaces are food/pharma grade and CIP-compatible.
📐 System Components & Layout (As shown in diagram – page 1 of drawing set)
- Smart Agitator 85 Gallon Unit: Mounted platform with operator step for ergonomic access
- (2x) 400-Gallon Iced Water Storage Tanks: Connected via process lines with flow control
- (2x) Plate Heat Exchangers: 5m² and 10m² for rapid chilling and ice-less operation
- Recirculation & Fill Lines: Loop system supports batch-after-batch performance
- False Bottom Filter Plate: Built-in to separate resin during agitation and settling
- Compact Footprint: System layout optimized for mid-size labs and facility flow planningSmart Agiator 85g + Ice…
⚙️ Technical Specifications
| Component | Detail |
|---|---|
| Working Volume | 85 Gallons (320 Liters) |
| Water Supply Tanks | Dual 400-Gallon Iced Water Tanks |
| Agitator Motor | Servo Drive with Planetary Gearbox |
| Agitation Speed | ~60 RPM (Variable Speed) |
| Construction Material | 304/316L Stainless Steel |
| Drainage | 2” Bottom Gravity Drain |
| Insulation | Polyurethane Foam |
| Filtration | Spherical False Bottom Plate |
| Temperature Range | 23°F – 95°F (-5°C – 35°C) |
| Automation | Fill, Agitate, Settle, Recirc, Drain |
| Power Supply | 220V, 3-Phase, 60Hz |
🏭 Applications
- Ice Water Hash (Fresh Frozen or Cured Material)
- Solventless Resin Collection & Separation
- Mid-Scale Licensed Extraction Facilities
- cGMP/GMP-Compliant Production Labs
- Co-Manufacturing, White Labeling, and R&D
📦 Included in the PRO+ Package
- Smart Agitator 85 Gallon Vessel (Platform-Mounted)
- (2) 400-Gallon Iced Water Tanks with Control Plumbing
- (2) Plate Heat Exchangers (10m² and 5m²)
- Integrated Recirculation and Drain Lines
- Optional Filter Screens for Recirculation Mode
- HMI Touchscreen Automation Controller
- Full Commissioning & SOPs by Access Rosin
🔒 Why Choose the PRO+ System
The 85 Gallon Smart Agitation System PRO+ bridges the gap between artisan quality and commercial throughput. With dual chilling tanks, closed-loop automation, and full GMP-ready construction, it offers unmatched repeatability, reduced labor costs, and consistent yields.
Engineered, assembled, and supported by Access Rosin® – a leader in solventless extraction equipment.
